This is an old question, but deserving an occasional update:
The Manual of Patent Examining Procedure (“MPEPâ€) defines a product-by-process claim as “a product claim that defines the claimed product in terms of the process by which it is made . . .†Manual of Patent Examining Procedure (MPEP) § 2173.05(p). Product-by-process claims were originally limited to circumstances where the product could not be described or distinguished from prior art solely in structural terms, but required reference to the process by which the product was made. This principle was called “Painter’s Necessity Rule.â€Â In re Painter. Today, however, the patent office no longer applies “Painter’s necessity rule†and issues product-by-process claims even where the applicant is able to describe and distinguish the invention solely in terms of composition or structure. In re Hughes (permitted product-by-process claims even though applicant could describe the invention in structural terms); see also MPEP § 2173.05(p).Â
Some district courts have approached analysis of product-by-process claims in infringement suits by explicitly following either Scripps Clinic & Research Foundation v. Genentech, Inc., or Atlantic Thermoplastics Co. v. Faytex Corp.. A Scripps interpretation fails to limit a product-by-process claim by the process steps, and may render a competitor’s very similar product made by a different process an infringing product. An Atlantic Thermoplastics interpretation would limit a patented product to the process described in the claim, thus distinguishing a competing noninfringing product from the patented product. Judge Newman in her dissents states that it is most useful to focus on the facts of the case to determine whether the process limits the process in a product-by-process claim. See Atlantic Thermoplastics Co., Inc., (Newman, dissenting). The claims in Scripps were directed to a product that was new and unobvious, and because of its structural complexity, required definition in process terms. See Scripps Clinic & Research Found.. To Judge Newman, the Scripps claims constituted “true product-by-process claims.â€Â Atlantic Thermoplastics Co., Inc.. Â
In contrast, claims similar to those in Atlantic Thermoplastics tend to be directed to relatively simple products that are capable of compositional or structural definition. See Atlantic Thermoplastics Co., Inc.. Judge Newman refers to this class of claims where the product is old or readily described in structural terms but the process is new as “product of the process claimsâ€. Atlantic Thermoplastics Co., Inc.. Such products are not properly claimed using the product-by-process format, and thus should be infringed only when an identical or equivalent process is used. Essentially, Judge Newman’s arguments bring Painter’s necessity rule back into the twenty-first century to apply it to the infringement context.                        Â
An alternative strategy that can be used independently to avoid choosing between Scripps and Atlantic Thermoplastics, or to support choice of precedent described supra, is to follow the quintessential case on modern claim construction, Phillips v. AWH Corp., and apply traditional construction techniques to product-by-process claims. Traditional construction techniques involve referring to the specification and prosecution history to interpret patent claims. For example, the court in Cryovac Inc. v. Pechiney Plastic Packaging, Inc., noted the dissonance in Federal Circuit precedent regarding infringement of product-by-process claims, and instead applied Phillips to find that “[T]he determination of whether the process is properly viewed as a limitation is a context-specific inquiry . . . whether [the claim] contains a product-by-process limitation or not, must be construed in light of the specification.â€Â The Court found that packing material made from layers oriented coextruded film was limited to the product as accomplished by a racking or blowing process, because the blowing process was described in the specification – both general description and examples - of the patent.   Â
In addition to the specification, Phillips directs the court and parties to examine the prosecution history of the patent to determine the definition of product-by-process claim terms. If an applicant points to or adds process limitations to support novelty or nonobviousness or to distinguish prior art, such limitations “act as a limit on the claim for purposes of infringement analysis.â€Â Kennametal, Inc. v. Cerametal S.A.R.L.. For example, the patent claims in Kennametal, Inc. v. Cerametal S.A.R.L., which were directed to high pressure water jet nozzles, were originally rejected by the Examiner as anticipated by prior art. In response to the rejection, the patentee amended the claims referring to “a high pressure injection nozzle member†to add the process language “formed by liquid phase sintering without imparting external pressureâ€. The patentee stated that the amended claims were not anticipated by prior art because the prior art failed to teach the sintering process without the pressure.  The court recognized that the patentee “inserted the process language specifically to avoid the prior art,†and emphasized that “‘if claim scope is relinquished during prosecution on grounds of patentability, the doctrine of prosecution history estoppel provides that the relinquished scope can not (sic) be recovered’ in an infringement action.â€Â             Â
These specification and prosecution history arguments may not only independently demonstrate that process steps limit its product claims, but also provide support for following Atlantic Thermoplastics and not Scripps. For example, if a patent owner is able to analyze the composition and structure of the two competing products in order to bring an infringement suit, then is should not need to resort to the production process to support patentability and infringement. In that case, the patent owner’s claim may more properly be described as a “product of the process claim†instead of a “true product-by-process claim,†evoking Atlantic Thermoplastics and eliminating Scripps as appropriate precedent to follow.